Which of the following are susceptible to thermal fatigue?
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API · API-571
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Which of the following are susceptible to thermal fatigue? Reveal answer details Close answer detailsCorrect answerD
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_________ material sections also have a ___________ resistance to brittle fracture due to higher constraint, which increases triaxial stresses at the crack tip. Reveal answer details Close answer detailsCorrect answerB
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Soils having high moisture content, high dissolved salt concentrations and high ________ are the most corrosive. Reveal answer details Close answer detailsCorrect answerC
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Nitriding layers are magnetic. Therefore, _________ should be checked for magnetism as an initial screening for nitriding. Reveal answer details Close answer detailsCorrect answerA
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At elevated temperature, the carbide phases in certain carbon steels are unstable and may decompose into _______. This decomposition is known as graphitization. Reveal answer details Close answer detailsCorrect answerB
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Polythionic acid stress corrosion cracking is: Reveal answer details Close answer detailsCorrect answerC Explanation API RP 571 under Polythionic Acid Stress Corrosion Cracking (PTA SCC) specifies: "Cracking is usually intergranular, and often localized, especially in sensitized austenitic stainless steels exposed to sulfur-containing environments during shutdown or cleaning." References:
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________ is a loss in toughness due to a metallurgical change that can occur in alloys containing a ferrite phase, as a result of exposure in the temperature range 600?F to 1000?F. Reveal answer details Close answer detailsCorrect answerC
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At high temperatures, metal components can slowly and continuously deform under load below the yield strength. Reveal answer details Close answer detailsCorrect answerA
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Which of the following materials are subject to mechanical fatigue? Reveal answer details Close answer detailsCorrect answerD
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Which of the following is the most significant result of spheroidization in steels? Reveal answer details Close answer detailsCorrect answerD Explanation As per API RP 571 Section 5.3.2.3 (Spheroidization): "Spheroidization is the transformation of the microstructure of steels into spherical carbides, leading to reduced strength and hardness, especially after extended high-temperature exposure. It's commonly seen in carbon and low alloy steels in refining heaters and reactors." It reduces strength and sometimes hardness. It increases ductility, not reduces. SCC potential is not directly tied to this change. Therefore, Option
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Geometry, stress level, _________ and material properties are the predominate factors in determining the fatigue resistance of a component. Reveal answer details Close answer detailsCorrect answerD
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300 Series SS can be used for sour water service at temperatures below ____________, where Chloride SCC is not likely. Reveal answer details Close answer detailsCorrect answerB
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The regenerator reboiler and the regenerator are areas where the temperature and __________ of the amine stream are the highest and can cause significant corrosion problems. Reveal answer details Close answer detailsCorrect answerC
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Which of the following damage mechanisms is related to steel hardness? Reveal answer details Close answer detailsCorrect answerB Explanation API RP 571 details that: References:
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Sigma phase occurs in Ferritic, martensitic, austenitic and duplex stainless steels when exposed to temperatures in the range of _____. Reveal answer details Close answer detailsCorrect answerA
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Titanium Hydriding damage occurs primarily in sour water strippers and amine units in the overhead condensers, heat exchanger tubes and other titanium equipment operating above _________. Reveal answer details Close answer detailsCorrect answerD
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(Repeated) The best method for finding damage from sigma phase embrittlement is: Reveal answer details Close answer detailsCorrect answerD Explanation Same as above. Sigma phase formation is a microstructural phenomenon and not typically detected by NDE methods like magnetic particle or surface hardness testing.
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The loss in strength from spheroidization (Softening) is usually accompanied by a(n) _________ in ductility, which allows for deformation at stress concentrations. Reveal answer details Close answer detailsCorrect answerA
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Phosphoric acid corrosion in polymerization units is usually found under what circumstances? Reveal answer details Close answer detailsCorrect answerD Explanation API RP 571 states under the section Phosphoric Acid Corrosion: "Corrosion usually occurs when the acid dries out and forms concentrated phosphoric acid deposits, which are very aggressive to carbon steel." "Drying or concentration occurs due to poor flow distribution or operational upsets. Localized areas may experience acid concentration due to vaporization." References:
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Sulfidation usually creates: Reveal answer details Close answer detailsCorrect answerA
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With cooling water corrosion, _________ oxygen content tends to ________ carbon steel corrosion rates. Reveal answer details Close answer detailsCorrect answerA
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In most cases, brittle fracture occurs only at temperatures below the Charpy impact transition temperature. Steel cleanliness and ________ have a significant influence on toughness and resistance to brittle fracture. Reveal answer details Close answer detailsCorrect answerC
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High strength steels are susceptible to LME when they come in contact with molten ________. Reveal answer details Close answer detailsCorrect answerD
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With sulfuric acid corrosion, the presence of oxidizers can _______ the corrosion rate. Reveal answer details Close answer detailsCorrect answerA
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With thermal fatigue, time to failure is a function of the magnitude of the stress and the number of cycles and decreases with _________ stress and ________ cycles. Reveal answer details Close answer detailsCorrect answerB
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An NPS 3/4 (DN 20) carbon steel unsupported high-point vent on a steam line has failed by cracking. The most likely cause is: Reveal answer details Close answer detailsCorrect answerA Explanation According to API RP 571 Section 5.2.1 (Fatigue - High Cycle and Low Cycle) : "Unsupported small-bore attachments like vents and drains are prone to high-cycle mechanical fatigue due to vibration. These attachments experience cyclic stress, especially near welds or bends." Thermal overload is unlikely without over-temperature data. SSC (Option C) requires a wet H2S environment, which is not indicated. Weld defects may contribute but are less likely the root cause without other signs. Hence, mechanical fatigue (Option A) is most probable in this configuration.
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MIC is often found in _________, bottom water of storage tanks, piping with stagnant or low flow and piping in contact with some soils. Reveal answer details Close answer detailsCorrect answerB
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(Chloride stress corrosion cracking of 300 series stainless steel initially becomes a concern at a metal temperature above:) Reveal answer details Close answer detailsCorrect answerB Explanation Comprehensive and Detailed From Exact Extract: According to, austenitic (300 series) stainless API RP 571 chloride stress corrosion cracking (Cl-SCC) of steels becomes a credible concern when: Chlorides are present Tensile stress exists Metal temperatures exceed approximately 140 (60 ) Below this temperature, Cl-SCC is far less likely, while susceptibility increases rapidly above this threshold.
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Cl SCC usually occurs at metal temperatures above ________. Reveal answer details Close answer detailsCorrect answerC
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__________ is a form of cracking that results when certain molten metals come in contact with specific alloys. Cracking can be very sudden and brittle in nature. Reveal answer details Close answer detailsCorrect answerB
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For hydrogen embrittlement, the amount of hydrogen necessary for a measurable effect on the mechanical properties varies with the alloy's strength, microstructure, and: Reveal answer details Close answer detailsCorrect answerD Explanation Per API RP 571, susceptibility to hydrogen embrittlement is strongly influenced by: Material strength level Microstructure Heat treatment condition Heat treatment determines: Dislocation density Trap sites for hydrogen Residual stress state
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Corrosion under insulation becomes more severe at metal temperatures between ________ and ________, where water is less likely to vaporize and insulation stays wet longer. Reveal answer details Close answer detailsCorrect answerA
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Localized corrosion due to the concentration of caustic or alkaline salts that usually occurs under evaporative conditions is _________. Reveal answer details Close answer detailsCorrect answerB
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Thermal fatigue cracks propagate ________ to the stress and are usually dagger shaped, transgranular and oxide-filled. Reveal answer details Close answer detailsCorrect answerC
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Convection section soot blowers that have steam supplies without a steam trap can cause: Reveal answer details Close answer detailsCorrect answerD Explanation In steam systems, the absence of a steam trap allows condensate to accumulate, which can lead to corrosion from oxygen and carbon dioxide dissolved in the water--a classic case of condensate corrosion.
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The primary factors affecting high temperature oxidation are metal temperature and _______. Reveal answer details Close answer detailsCorrect answerB
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In steam-generating equipment, caustic corrosion is best prevented through: Reveal answer details Close answer detailsCorrect answerB Explanation From API RP 571 Section 5.3.3.2 (Caustic Corrosion): "Caustic corrosion, also known as caustic gouging, occurs in boiler systems when caustic concentrates in under-deposit areas or due to improper steam drum and boiler water design. Hence, the correct answer is Option C.
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Corrosion from oxygen tends to be __________ type damage and can show up anywhere even if only very small amounts break through the scavenging system. Reveal answer details Close answer detailsCorrect answerC
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With CUI, corrosion rates __________ with increasing metal temperatures up to the point where the water evaporates quickly. Reveal answer details Close answer detailsCorrect answerB
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300 Series SS, 5Cr, 9Cr and 12Cr alloys are not susceptible to ________ at conditions normally seen in refineries. Reveal answer details Close answer detailsCorrect answerC
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At what minimum level of nickel content does an alloy become nearly immune to chloride stress corrosion cracking? Reveal answer details Close answer detailsCorrect answerC Explanation API RP 571 states under Chloride Stress Corrosion Cracking (Cl-SCC): "Nickel contents above approximately 35% provide significant resistance to chloride stress corrosion cracking. Alloys such as Alloy 625 and Alloy 825 exhibit excellent resistance."
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Refer to the following table: Corroded End -- Anodic (More Active) Magnesium Magnesium alloys Zinc Aluminum Aluminum alloys Steel Cast iron Type 410 SS (active state) Ni-Resist Type 304 SS (active state) Type 316 SS (active state) Which of the following metal combinations is most likely to experience galvanic corrosion in brackish water or seawater? Reveal answer details Close answer detailsCorrect answerB Explanation Galvanic corrosion occurs when two dissimilar metals are electrically connected in the presence of an electrolyte such as brackish water or seawater. The rate and severity of galvanic corrosion depend on: The relative position of the metals on the galvanic series (potential difference) Area ratio between anode and cathode Conductivity of the electrolyte API RP 571 explains: "The more active (anodic) metal in the galvanic couple corrodes preferentially. The more noble (cathodic) metal is protected." "The greater the difference in potential between the two metals, the more aggressive the galvanic reaction." References:
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Thermal fatigue cracks usually initiate on the _________ of the component. They are generally wide and filled with oxides due to the elevated temperatures. Reveal answer details Close answer detailsCorrect answerA
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Severe internal grooving corrosion is found at the bottom of a 4-inch (101.6 mm) carbon steel piping system in steam condensate service. Which of the following is the most likely cause? Reveal answer details Close answer detailsCorrect answerA Explanation API RP 571 explains under Condensate Corrosion (CO# Corrosion): "In condensate systems, carbon dioxide dissolves in the water forming carbonic acid, which leads to localized corrosion, including grooving and under-deposit attack, especially at low points like the bottom of horizontal piping."
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Cadmium and lead will cause LME on _____________. Reveal answer details Close answer detailsCorrect answerD
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Damage from oxidation is usually determined by: Reveal answer details Close answer detailsCorrect answerB Explanation API RP 571 on Oxidation indicates: "Oxidation is a surface loss phenomenon that generally results in uniform thinning. Ultrasonic thickness measurements are typically used to monitor metal loss in oxidizing environments."
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Deaerators that have not been postweld heat-treated are commonly subject to: Reveal answer details Close answer detailsCorrect answerA Explanation Comprehensive and Detailed From Exact Extract: Per, often operate in environments where concentrated caustic solutions can form API RP 571 deaerators locally due to oxygen scavengers and water chemistry control additives.
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Regular and controlled carbon grades of stainless steels such as types 304/304H and 316/316H are particularly susceptible to sensitization in the weld HAZ. Low carbon "L" grades are less susceptible and usually can be welded without sensitizing. The "L" grades will not sensitize provided long term operating temperatures do not exceed about __________. Reveal answer details Close answer detailsCorrect answerB
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__________ testing is the best method to determine the susceptibility of a material to hydrogen stress cracking. Reveal answer details Close answer detailsCorrect answerA
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Amine stress corrosion cracking is most likely to occur in what services? Reveal answer details Close answer detailsCorrect answerC Explanation From API RP 571 Section 5.1.2.7 (Amine Stress Corrosion Cracking) and API RP 945 (Avoiding Environmental Cracking in Amine Units): MEA (Monoethanolamine) systems are most aggressive due to: "Their high reactivity and degradation potential producing corrosive by-products that promote cracking." API RP 945:
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Most brittle failures occur: Reveal answer details Close answer detailsCorrect answerA
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Hydrogen stress cracking is normally found in: Reveal answer details Close answer detailsCorrect answerA Explanation Hydrogen Stress Cracking (HSC) is a subclass of environmental cracking that occurs in certain materials when hydrogen is present. According to API RP 571, HSC typically affects high-strength low alloy steels and carbon steels, particularly under tensile stress in a hydrogen-containing environment. This includes areas like weld-affected zones and hard spots in steels.
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Which of the following alkanolamine systems is the least aggressive in causing amine corrosion? Reveal answer details Close answer detailsCorrect answerD
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Stainless steel cyclones, piping ductwork and valves in high temperature FCC regeneration service are susceptible areas for _________. Reveal answer details Close answer detailsCorrect answerB
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The remaining life of a component susceptible to creep damage can be cut in half by a/an: Reveal answer details Close answer detailsCorrect answerC Explanation According to API RP 571 Section 5.3.2.1 (Creep): "Creep damage is exponentially dependent on temperature. A small increase in temperature (e.g., 25 or 15?C) can reduce remaining life by more than half. This is because the creep rate increases rapidly with temperature, especially above design limits."
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Which of the following materials is least affected by atmospheric corrosion? Reveal answer details Close answer detailsCorrect answerC
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______ is similar to HIC but is a potentially more damaging form of cracking which appears as arrays of cracks stacked on top of each other. The result is a through thickness crack that is perpendicular to the surface and is driven by high levels of stress. Reveal answer details Close answer detailsCorrect answerB
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With decarburization, the decarburized layer will be free of carbide phases. Carbon steel will be ______. Reveal answer details Close answer detailsCorrect answerC
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If wet electrodes or high moisture content flux weld electrodes are used to weld carbon steel, hydrogen can be charged into the steel resulting in _________. Reveal answer details Close answer detailsCorrect answerC
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With very few exceptions, cooling water should always be on the ________ side to minimize stagnant areas. Reveal answer details Close answer detailsCorrect answerA
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Major factors affecting sulfidation are alloy composition, temperature and ________. Reveal answer details Close answer detailsCorrect answerD
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Stress ruptures are characterized by _________ failures and are usually accompanied by thinning at the fracture surface. Reveal answer details Close answer detailsCorrect answerB
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(Amine stress corrosion cracking is found primarily in the:) Reveal answer details Close answer detailsCorrect answerB Explanation Comprehensive and Detailed From Exact Extract: According to, environmentally API RP 571 amine stress corrosion cracking (Amine SCC) is a form of assisted cracking that occurs in alkanolamine systems (e.g., MEA, DEA, DGA) used for acid gas treating. The cracking mechanism requires the simultaneous presence of tensile stress, susceptible microstructure, and an amine environment. API RP 571 clearly states that Amine SCC occurs primarily in the weld heat affected zone (HAZ) of carbon and low-alloy steels. The reasons include: The HAZ contains high residual stresses from welding. The microstructure in the HAZ is metallurgically altered, making it more susceptible than base metal. Cracks often initiate adjacent to welds, not in the weld metal itself. Why the other options are incorrect:
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Cooling water corrosion is a concern with water-cooled __________ and cooling towers in all applications across all industries. Reveal answer details Close answer detailsCorrect answerD
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Carbon steel and low alloy steels are subject to excessive hydrochloric acid corrosion when exposed to any concentration of HCl acid that produces a pH below______. Reveal answer details Close answer detailsCorrect answerD
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__________ is a form of damage found mostly in older vintage carbon steels and C-0.5 Mo low alloy steels under the combined effects of deformation and aging at an intermediate temperature. Reveal answer details Close answer detailsCorrect answerC
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Vibration-induced fatigue can be eliminated or reduced through _________ and the use of supports and vibration dampening equipment. Material upgrades are not usually a solution. Reveal answer details Close answer detailsCorrect answerC
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Sulfuric acid promotes general and localized corrosion of carbon steel. Carbon steel heat affected zones may experience severe corrosion. Acid concentration, temperature, alloy content and ____________ are critical factors affecting sulfuric acid corrosion. Reveal answer details Close answer detailsCorrect answerC
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For galvanic corrosion to take place, three conditions must be met, presence of an electrolyte, two different materials or alloys and ___________. Reveal answer details Close answer detailsCorrect answerC
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Nitriding begins above ________ and becomes severe above _______. Reveal answer details Close answer detailsCorrect answerB
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Exposure to high solution strength caustic can result in general corrosion or high corrosion rates above ________. Reveal answer details Close answer detailsCorrect answerB
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A fatigue fracture is brittle and the cracks are most often __________. Reveal answer details Close answer detailsCorrect answerB
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Temper embrittlement is a metallurgical change that is: Reveal answer details Close answer detailsCorrect answerD Explanation API RP 571 describes temper embrittlement as a subtle metallurgical change that reduces impact toughness without obvious macrostructural change: "Temper embrittlement is not readily apparent by visual or standard tensile testing. It is confirmed by Charpy impact testing which measures toughness at low temperatures." "It typically affects Cr-Mo steels exposed to intermediate temperatures (650 to 1100) for extended times." References:
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For a specific material, HTHA is dependent on temperature, hydrogen partial pressure, time and _________. Reveal answer details Close answer detailsCorrect answerA
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Cavitation is a form of erosion caused by the formation and instantaneous collapse of innumerable tiny vapor bubbles. Temperatures approaching the boiling point of the liquid are _________ to result in bubble formation. Reveal answer details Close answer detailsCorrect answerB
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Which of the following is not a method used to prevent brittle fracture? Reveal answer details Close answer detailsCorrect answerA
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The creep threshold temperature for 1 ? 2 ? 5 and 9 Cr is ________. Reveal answer details Close answer detailsCorrect answerC
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Foul smelling water may be a sign of fouling and/or _______ Reveal answer details Close answer detailsCorrect answerA
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Welds joining dissimilar materials (ferritic and austenetic) may suffer __________ related damage at high temperatures due to differential thermal expansion stresses. Reveal answer details Close answer detailsCorrect answerB
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PWHT is ___________ in preventing caustic SCC. Reveal answer details Close answer detailsCorrect answerA
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Which of the following is the lowest threshold temperature at which creep damage is a concern in carbon steel with tensile strength > 60ksi (414 MPa)? Reveal answer details Close answer detailsCorrect answerB Explanation API RP 571 states in the section on Creep Damage: "Creep damage in carbon steels generally becomes a concern above 700 (371), especially for steels with higher tensile strength (greater than 60 ksi)." "For prolonged exposure above this temperature, time-dependent deformation can lead to material degradation and cracking, especially at weldments and stress concentrations." Thus, the lowest threshold for creep in high-strength carbon steels is 700 (371), making option B correct.
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Cracks associated with brittle fracture will typically be _________. Reveal answer details Close answer detailsCorrect answerC
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Temper embrittlement can be identified by a(n) shift in the ductile-to-brittle transition temperature measured in a Charpy impact test. Reveal answer details Close answer detailsCorrect answerA
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The rate of creep deformation is a function of the material, load and temperature. The rate of damage is sensitive to both load and temperature. Generally, an increase of about _______ or an increase of ________ on stress can cut the remaining life in half. Reveal answer details Close answer detailsCorrect answerA
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Which of the following materials are the least susceptible to caustic embrittlement? Reveal answer details Close answer detailsCorrect answerD
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The most common method used for monitoring underground structures is measuring the structure to soil ______ using dedicated reference electrodes near the structure. Reveal answer details Close answer detailsCorrect answerC
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Nickel based alloys usually contain ________ nickel. Reveal answer details Close answer detailsCorrect answerA
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Which of the following is not a primary factor contributing to erosion-corrosion? Reveal answer details Close answer detailsCorrect answerB
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Which of the following materials is affected by high temperature corrosion? Reveal answer details Close answer detailsCorrect answerD
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Which of the following are affected by sulfidation? Reveal answer details Close answer detailsCorrect answerD
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Cracking of a metal due to stress relaxation during PWHT or in service at elevated temperatures is called ______. It is most often found in heavy wall sections. Reveal answer details Close answer detailsCorrect answerB |